ESAPs installation in stabling yards requires precise coordination with OHW systems and train maintenance requirements. Production rates vary based on platform configuration, yard layout, and interface constraints. Modern modular systems and prefabricated components have improved installation efficiency, with some projects achieving installation rates of up to 30m of platform per week under optimal conditions.
Key Statistics:
- Average platform length: 150-200m per road
- Typical width: 1.2-1.5m
- Installation rate: 20-30m/week
- Steel erection: 5-8 tonnes/day
- Typical span: 6-8m
- Best practice completion: 4-6 weeks/road
- Average cost: $8,000-12,000/m
- Safety compliance rate: 100%
AUSTRALIA REGION
| Location |
Facility |
Scope |
Length (m) |
Roads |
Duration (months) |
Start-End |
Production Rate (m/week) |
Contractor |
Cost ($M) |
Source |
| Sydney |
Mortdale |
4 Roads |
180 |
R1-R4 |
5 |
Apr21-Sep21 |
25-30 |
Fulton Hogan |
8.2 |
TfNSW |
| Melbourne |
Pakenham |
6 Roads |
220 |
R1-R6 |
7 |
Jun20-Jan21 |
20-25 |
John Holland |
12.5 |
MTM |
| Brisbane |
Mayne |
3 Roads |
160 |
R1-R3 |
4 |
Mar21-Jul21 |
28-32 |
McConnell Dowell |
6.8 |
QR |
| Sydney |
Hornsby |
4 Roads |
200 |
R1-R4 |
6 |
Aug21-Feb22 |
22-28 |
Downer |
9.4 |
Sydney Trains |
| Perth |
Bellevue |
5 Roads |
190 |
R1-R5 |
6 |
May21-Nov21 |
24-30 |
Built |
10.2 |
PTA |
Production Rate Analysis by Element:
Foundation Works:
- Piling/Footings:
- Bored piles: 4-6/day
- Pad footings: 6-8/day
- Testing: 2-3 days/location
- Steel Structure:
- Column erection: 6-8/day
- Main beams: 4-6/day
- Cross members: 8-10/day
- Bracing: 10-12 sets/day
- Platform Installation:
- Decking: 30-40m²/day
- Handrails: 40-50m/day
- Stairs/ladders: 2-3 sets/day
- Anti-slip treatment: 100m²/day
Safety Systems:
- Fall Protection:
- Static lines: 50-60m/day
- Anchor points: 15-20/day
- Gates: 3-4/day
- Access Systems:
- Ladders: 4-5/day
- Stairs: 1-2 flights/day
- Safety cages: 3-4/day
Integration Requirements:
- OHW Interface:
- Clearance verification: 100m/day
- Isolation zones: 80m/day
- Earthing: 150m/day
- Services:
- Lighting: 40-50m/day
- Power outlets: 30-40m/day
- Emergency systems: 25-30m/day
Project Phases:
Design Phase (4-6 weeks):
- Site survey
- Structural design
- Safety assessment
- Interface coordination
- Approval process
Construction Phase:
- Small Projects (1-3 roads):
- Foundation: 2-3 weeks
- Structure: 3-4 weeks
- Platforms: 2-3 weeks
- Services: 2 weeks
- Medium Projects (4-6 roads):
- Foundation: 4-5 weeks
- Structure: 6-8 weeks
- Platforms: 4-6 weeks
- Services: 3-4 weeks
- Large Projects (>6 roads):
- Foundation: 6-8 weeks
- Structure: 10-12 weeks
- Platforms: 8-10 weeks
- Services: 5-6 weeks
Note 1: Production rates are indicative only.
Note 2: Rates vary based on:
- Yard configuration
- Access constraints
- Interface requirements
- Resource availability
- Weather impacts
- Possession availability
Note 3: Duration calculation formula:
D = (PL × NR × CF) + IC, where:
- D = Total duration
- PL = Platform length factor
- NR = Number of roads
- CF = Complexity factor (1.0-1.5)
- IC = Integration constant
Influencing Factors:
- OHW configuration
- Yard operations
- Access restrictions
- Material delivery
- Weather conditions
- Safety requirements
- Testing/certification
- Integration requirements
- Resource availability
- Possession windows