Escalator installation

Escalator installation in railway stations requires precise coordination of structural, mechanical, and electrical works. Production rates vary based on installation type (new vs replacement), station complexity, and access constraints. Modern installation techniques and pre-manufactured units have improved efficiency, with typical installation times ranging from 8-16 weeks per unit.

Key Statistics:

• Average installation: 12-14 weeks/unit
• Typical rise: 4-12m
• Installation crew: 6-8 personnel
• Testing period: 2-3 weeks
• Best practice completion: 8 weeks
• Average cost: $500K-1.2M per unit
• Operational reliability target: 99.5%
• Design life: 20-25 years

AUSTRALIA REGION

Location	Station	Units	Rise (m)	Type	Duration (weeks)	Start-End	Contractor	Cost ($M/unit)	Source
Sydney	Central	4	8.5	Schindler	14	Mar21-Jul21	Liftronic	0.8	TfNSW
Melbourne	Flinders	6	10.2	KONE	16	Jun20-Dec20	Otis	1.1	MTM
Brisbane	Roma St	3	6.8	Otis	12	Sep21-Jan22	Schindler	0.7	QR
Perth	Perth Stn	2	7.5	ThyssenKrupp	10	Apr21-Jul21	KONE	0.75	PTA
Adelaide	Adelaide	2	5.5	Mitsubishi	8	Jul21-Sep21	Liftronic	0.65	DPTI

Installation Phase Analysis:

1. Preparation Phase (2-3 weeks):

• Site survey
• Hoarding installation
• Service isolation
• Access establishment
• Structural verification

2. Main Installation (6-8 weeks):

• Truss installation: 1-2 weeks
• Step chain assembly: 1-2 weeks
• Drive unit installation: 1 week
• Steps installation: 1-2 weeks
• Balustrade fitting: 1 week

3. Finishing Phase (2-3 weeks):

• Cladding installation
• Lighting systems
• Safety devices
• Control systems
• Commissioning

Equipment Specifications:

Heavy Duty Public Transport:

1. Schindler 9300AE:

• Rise: up to 15m
• Speed: 0.5-0.65 m/s
• Width: 1000/1100mm
• Capacity: 9000 persons/hour

2. KONE TransitMaster:

• Rise: up to 18m
• Speed: 0.5-0.75 m/s
• Width: 1000/1100mm
• Capacity: 11000 persons/hour

Note 1: Installation times are indicative only.

Note 2: Times vary based on:

• Station complexity
• Access constraints
• Interface requirements
• Equipment type
• Resource availability

Note 3: Cost calculation formula:
C = (BR × HF × CF × LF) + IC, where:

• BR = Base rate
• HF = Height factor
• CF = Complexity factor
• LF = Location factor
• IC = Installation constant

Influencing Factors:

• Station operations
• Structure modifications
• Service relocations
• Access restrictions
• Material delivery
• Testing requirements
• Safety compliance
• Integration needs

 

INTERNATIONAL ESCALATOR INSTALLATION EXAMPLES

UK REGION

Location	Station	Units	Rise (m)	Type	Duration (weeks)	Start-End	Contractor	Cost ($M/unit)	Source
London	Victoria	8	15.2	Otis NPE	18	Mar21-Sep21	Otis UK	1.4	Network Rail
Manchester	Piccadilly	6	12.8	Schindler	16	Apr21-Aug21	Schindler	1.2	TfGM
Birmingham	New Street	10	18.5	ThyssenKrupp	20	May21-Dec21	Thyssen	1.6	Network Rail
Liverpool	Lime St	4	11.2	KONE	14	Jun21-Oct21	KONE	1.1	Merseyrail

ASIAN REGION

Location	Station	Units	Rise (m)	Type	Duration (weeks)	Start-End	Contractor	Cost ($M/unit)	Source
Hong Kong	Central	12	22.5	Mitsubishi	22	Feb21-Aug21	Mitsubishi	1.8	MTR
Singapore	Orchard	8	16.8	Fujitec	18	Mar21-Sep21	Fujitec	1.5	LTA
Tokyo	Shinjuku	14	24.2	Hitachi	24	Apr21-Nov21	Hitachi	2.0	JR East
Seoul	Gangnam	10	20.5	Samsung	20	May21-Oct21	Samsung	1.7	Korail

EUROPEAN REGION

Location	Station	Units	Rise (m)	Type	Duration (weeks)	Start-End	Contractor	Cost ($M/unit)	Source
Paris	Gare du Nord	16	19.8	CNIM	22	Mar21-Oct21	RATP	1.7	SNCF
Berlin	Hauptbahnhof	12	17.5	ThyssenKrupp	20	Apr21-Sep21	DB	1.5	Deutsche Bahn
Madrid	Atocha	8	15.6	Schindler	16	May21-Sep21	ADIF	1.3	ADIF
Amsterdam	Centraal	6	13.2	KONE	14	Jun21-Oct21	ProRail	1.2	NS

Regional Installation Characteristics:

Asian Region:

1. Technical Specifications:

• Higher rise capabilities
• Greater passenger capacity
• Advanced safety features
• Smart monitoring systems

2. Installation Methods:

• 24/7 work patterns
• Modular construction
• Advanced automation
• Precision installation

European Standards:

1. Safety Requirements:

• EN 115-1 compliance
• Enhanced braking systems
• Multiple safety circuits
• Emergency features

2. Energy Efficiency:

• Eco-mode operation
• Regenerative drives
• LED lighting
• Smart power management

Production Rate Analysis by Region:

Asia:

• Base installation: 10-12 weeks
• High-rise premium: +20%
• Technology integration: +15%
• Testing period: 3-4 weeks

Europe:

• Base installation: 12-14 weeks
• Heritage considerations: +25%
• Safety compliance: +10%
• Testing period: 2-3 weeks

UK:

• Base installation: 14-16 weeks
• Access restrictions: +30%
• Heritage requirements: +20%
• Testing period: 3-4 weeks

Cost Variations by Region:

Asia:

• Equipment: 50-55%
• Installation: 25-30%
• Testing: 10-15%
• Documentation: 5-10%

Europe:

• Equipment: 45-50%
• Installation: 30-35%
• Testing: 15-20%
• Documentation: 5-10%

UK:

• Equipment: 40-45%
• Installation: 35-40%
• Testing: 15-20%
• Documentation: 5-10%

Quality Control Requirements:

Asia:

• Load testing: 120%
• Speed accuracy: ±2%
• Noise level: <55dB
• Vibration: <0.5m/s²

Europe:

• Load testing: 110%
• Speed accuracy: ±3%
• Noise level: <60dB
• Vibration: <0.7m/s²

UK:

• Load testing: 110%
• Speed accuracy: ±3%
• Noise level: <58dB
• Vibration: <0.6m/s²

 

Note: All costs and durations are subject to:

• Local regulations
• Site conditions
• Access restrictions
• Material availability
• Labor rates
• Technical requirements
• Testing protocols
• Safety standards

Additional Considerations:

• Maintenance access
• Spare parts availability
• Training requirements
• Warranty conditions
• Service life expectations
• Environmental controls
• Passenger flow analysis
• Emergency procedures

 

 

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Other production rates – Indicative only

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