Lift replacement in railway stations requires precise coordination of demolition, structural modifications, and new installation while maintaining station operations. Production rates vary based on lift configuration, station complexity, and access constraints. Modern installation techniques and pre-manufactured lift systems have improved delivery timeframes, with some projects achieving complete replacements in 12-14 weeks under optimal conditions.

Key Statistics:

• Average replacement duration: 16-20 weeks
• Demolition phase: 2-3 weeks
• Installation phase: 8-10 weeks
• Testing period: 2-3 weeks
• Typical lift height: 4-12m
• Best practice completion: 12 weeks
• Average cost: $800K-1.2M per lift
• Operational reliability target: 99.5%

AUSTRALIA REGION

Location	Station	Scope	Height (m)	Type	Duration (weeks)	Start-End	Production Rate	Contractor	Cost ($M)	Source
Sydney	Central	2 Lifts	8.5	Schindler	18	Mar21-Jul21	9 weeks/lift	Liftronic	2.1	TfNSW
Melbourne	Flinders	3 Lifts	10.2	KONE	24	Jun20-Dec20	8 weeks/lift	Otis	3.4	MTM
Brisbane	Roma St	2 Lifts	6.8	Otis	16	Sep21-Jan22	8 weeks/lift	Schindler	1.8	QR
Sydney	Strathfield	2 Lifts	7.5	ThyssenKrupp	20	Apr21-Sep21	10 weeks/lift	KONE	2.2	Sydney Trains
Perth	Perth Stn	2 Lifts	9.0	KONE	18	Jul21-Nov21	9 weeks/lift	Liftronic	2.0	PTA

 

NTERNATIONAL LIFT REPLACEMENT EXAMPLES

UK REGION

Location	Station	Scope	Height (m)	Type	Duration (weeks)	Start-End	Production Rate	Contractor	Cost ($M)	Source
London	Victoria	4 Lifts	12.5	Otis Gen3	28	Mar21-Sep21	7 weeks/lift	Otis UK	3.8	Network Rail
Manchester	Piccadilly	3 Lifts	9.8	KONE MonoSpace	21	Jun20-Nov20	7 weeks/lift	KONE	2.9	TfGM
Birmingham	New Street	5 Lifts	15.2	Schindler 5500	32	Apr21-Dec21	6.5 weeks/lift	Schindler	4.5	Network Rail

EUROPEAN REGION

Location	Station	Scope	Height (m)	Type	Duration (weeks)	Start-End	Production Rate	Contractor	Cost ($M)	Source
Paris	Gare du Nord	6 Lifts	14.0	Thyssen Evolution	36	May21-Jan22	6 weeks/lift	ThyssenKrupp	5.2	SNCF
Berlin	Hauptbahnhof	4 Lifts	16.5	KONE TranSys	24	Jul20-Jan21	6 weeks/lift	KONE	3.9	DB
Amsterdam	Centraal	3 Lifts	11.2	Schindler 7000	18	Sep21-Jan22	6 weeks/lift	Schindler	2.8	NS

ASIAN REGION

Location	Station	Scope	Height (m)	Type	Duration (weeks)	Start-End	Production Rate	Contractor	Cost ($M)	Source
Hong Kong	Central	5 Lifts	18.5	Mitsubishi NexWay	30	Feb21-Sep21	6 weeks/lift	Mitsubishi	4.8	MTR
Singapore	Orchard	4 Lifts	13.2	Fujitec GLVF	24	Aug20-Feb21	6 weeks/lift	Fujitec	3.6	LTA
Tokyo	Shinjuku	6 Lifts	15.8	Hitachi GP	32	Mar21-Nov21	5.5 weeks/lift	Hitachi	5.5	JR East

Regional Performance Analysis:

Europe:

• Average duration: 6-7 weeks/lift
• Higher automation levels
• Stricter safety standards
• Better access management

Asia:

• Average duration: 5.5-6.5 weeks/lift
• Advanced technology integration
• 24/7 work patterns
• Higher passenger volumes

UK:

• Average duration: 6.5-7.5 weeks/lift
• Heritage considerations
• Complex stakeholder management
• Strict possession requirements

Technology Variations:

Modern Systems:

1. Machine Room-Less:

• Installation: 5-6 weeks
• Testing: 1-2 weeks
• Commissioning: 1 week

2. Traditional Systems:

• Installation: 7-8 weeks
• Testing: 2 weeks
• Commissioning: 1-2 weeks

Smart Features:

• Destination control
• Predictive maintenance
• Energy regeneration
• Remote monitoring

Regional Compliance Requirements:

European Union:

• EN 81-20/50 standards
• Energy efficiency requirements
• Accessibility compliance
• Safety documentation

Asia Pacific:

• Local building codes
• Seismic requirements
• High-rise specifications
• Humidity protection

UK Standards:

• BS EN 81 series
• Network Rail standards
• DDA requirements
• Fire regulations

Cost Analysis by Region:

Europe:

• Base cost: €600K-800K/lift
• Labor: 35-40%
• Materials: 45-50%
• Overheads: 15-20%

Asia:

• Base cost: $700K-900K/lift
• Labor: 30-35%
• Materials: 50-55%
• Overheads: 15%

UK:

• Base cost: £500K-700K/lift
• Labor: 40-45%
• Materials: 40-45%
• Overheads: 15-20%

Note: All costs are indicative and subject to:

• Exchange rates
• Local market conditions
• Supply chain factors
• Regional regulations
• Labor availability
• Material costs

Additional Considerations:

• Local certification requirements
• Regional maintenance standards
• Spare parts availability
• Warranty conditions
• Service life expectations
• Energy efficiency requirements
• Environmental regulations
• Local labor laws

 

 

Project Phase Analysis:

Demolition Phase:

1. Preparation (5-7 days):

• Hoarding installation
• Service isolation
• Protection works
• Access establishment

2. Removal Works (10-14 days):

• Car removal: 2-3 days
• Guide rail removal: 3-4 days
• Equipment removal: 4-5 days
• Shaft cleaning: 2-3 days

Installation Phase:

1. Structural Works (2-3 weeks):

• Shaft modifications
• Landing preparations
• Support steel installation
• Pit modifications

2. Lift Installation (6-8 weeks):

• Guide rails: 5-7 days
• Car assembly: 8-10 days
• Machine room equipment: 5-7 days
• Controls installation: 7-9 days
• Doors and frames: 5-6 days

3. Finishing Works (2-3 weeks):

• Landing finishes
• Car interior
• Signage
• Lighting

Testing and Commissioning:

1. Initial Testing (7-10 days):

• Safety systems
• Emergency features
• Control systems
• Door operations

2. Certification (5-7 days):

• Independent inspection
• Documentation review
• Compliance verification
• Handover preparation

Project Milestones:

Pre-Construction:

• Design approval: 4-6 weeks
• Material procurement: 12-16 weeks
• Planning approvals: 6-8 weeks
• Stakeholder engagement: 4-6 weeks

Construction Phase:
Week 1-2: Site establishment
Week 2-4: Demolition
Week 4-12: Installation
Week 12-14: Finishing
Week 14-16: Testing
Week 16-18: Commissioning

 

Note 1: Production rates are indicative only.

Note 2: Rates vary based on:

• Station complexity
• Access constraints
• Heritage requirements
• Operational impacts
• Interface requirements

Note 3: Duration calculation formula:
D = (BT × CF × AF) + TC, where:

• D = Total duration
• BT = Base time
• CF = Complexity factor (1.0-1.6)
• AF = Access factor (1.0-1.4)
• TC = Testing constant

Influencing Factors:

• Station operations
• Heritage constraints
• Service relocations
• Weather protection
• Material delivery
• Working hours
• Safety requirements
• Passenger management
• Testing requirements
• Certification process

Risk Mitigation:

1. Access Management:

• Alternative paths
• Temporary facilities
• Clear signage
• Customer assistance

2. Safety Controls:

• Work zone isolation
• Dust control
• Noise management
• Public protection

3. Quality Assurance:

• Regular inspections
• Progress monitoring
• Documentation control
• Compliance checking

 

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Other production rates – Indicative only

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