Construction of aerial concourses requires complex coordination of structural, architectural, and services installation while maintaining station operations. Production rates vary based on concourse size, construction methodology, and interface requirements. Modern prefabrication and modular construction techniques have improved efficiency.
Key Statistics:
- Average span: 30-50m
- Typical width: 8-15m
- Height clearance: 5.8-7.2m
- Best practice completion: 12-18 months
- Structural steel: 150-200t/month
- Glazing: 200-300m²/week
- Services integration: 30-40%
- Passenger capacity: 3000-5000/hour
INTERNATIONAL EXAMPLES
| Country | Station | Size (m²) | Type | Duration (months) | Method | Contractor | Cost ($M) | Source |
|---|---|---|---|---|---|---|---|---|
| Australia | Central | 3,500 | Steel/Glass | 18 | Modular | Laing O’Rourke | 85 | TfNSW |
| UK | Victoria | 4,200 | Steel/ETFE | 24 | Traditional | Mace | 95 | Network Rail |
| Singapore | Jurong East | 3,800 | Composite | 16 | Prefab | Samsung C&T | 90 | LTA |
| Hong Kong | Kowloon | 4,500 | Steel/Glass | 20 | Modular | Gammon | 105 | MTR |
| Japan | Shibuya | 5,200 | Steel/Glass | 22 | Hybrid | Taisei | 115 | JR East |
Construction Phase Analysis:
STRUCTURAL WORKS:
- Foundation/Supports:
- Piling: 4-6 weeks
- Columns: 8-10 weeks
- Bearings: 2-3 weeks
- Testing: 2 weeks
- Main Structure:
- Steel erection: 150-200t/month
- Floor systems: 300-400m²/week
- Roofing: 250-300m²/week
- Glazing: 200-300m²/week
SERVICES INTEGRATION:
- Primary Services:
- HVAC: 400-500m²/week
- Electrical: 500-600m²/week
- Fire systems: 600-700m²/week
- Communications: 400-500m²/week
Note 1: Production rates are indicative only.
Note 2: Rates vary based on:
- Station operations
- Access constraints
- Interface requirements
- Weather conditions
- Construction method
- Safety requirements
Note 3: Cost calculation formula:
C = (BA Ă— CF Ă— HF Ă— IF) + SC, where:
- BA = Base area
- CF = Complexity factor (1.2-1.8)
- HF = Height factor (1.1-1.4)
- IF = Interface factor (1.2-1.5)
- SC = Services constant
Key Construction Elements:
STRUCTURAL SYSTEMS:
- Steel Frame:
- Main trusses
- Secondary beams
- Floor systems
- Lateral bracing
- Envelope:
- Glazing systems
- Roofing
- Cladding
- Weather protection
VERTICAL TRANSPORTATION:
- Access Systems:
- Escalators
- Lifts
- Stairs
- Emergency exits
- Integration:
- Platform connections
- Street access
- Retail spaces
- Service areas
Other production rates – Indicative only
- RAIL INDUSTRY PRODUCTION RATES COMPREHENSIVE TABLE
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